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I started by preparing the joins I created in the model. This allows the hilt to have the printlines as horizontal as possible and allow for very secure joins.



I sanded the extended end smooth and to remove the excess. I used a knife to tidy the recesses sections of the other end



Once these fitted well I used acetione and a tiny bit of ABS to weld the ends together. Pressure was needed for some



Once each hilt was assembled I was able to start sanding.



Much more sanding later I was then able to use a mix of acetone, silver pigment and clear abs filament dissolved together. This acts as filler and paint. But as it’s applied y hand and uses the solvent that will dissolver the plastic entirely it’s a process of applying, sanding back, applying thinner coat, and so on.


 



I used copper pigment for the copper pieces.


This was the antique silver. I have been using regular silver in subsequent passes. The difference can be seen below right.


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